LSAW ka tiyo dilanyɔrɔ

LSAW ka tiyo mansin ye baara ye min be kɛ wagatijan kɔnɔ. Ni sannikɛlaw be dilanyɔrɔ dɔ filɛ, u t’u yɛrɛ ɲininga dɔrɔn ko “Yala a be se ka LSAW tiyo dilan wa?” – u b’u janto .bonya ani kalan hakɛ, ɲumanya basiginin, bɔli baara kelen kelen bɛɛ la, ɔridinatɛri hakɛ, ɛntɛrinɛti kɔlɔsili ani baara musakaw. Liɲi ɲuman be API-ka bɛn ni tiyo ye min be se ka fɔ ka bila; layidu min man ɲi, o be kɛ nɛgɛ ye ani a be kɛ doni ye min be mɔgɔw ladon.

Dugumanla la, feerekɛla-faara ɲɛfɔli be bi tile .JCOE LSAW nɛgɛ tiyo dilanyɔrɔ, min basiginin lo baarakɛcogo ɲuman kan min yirala i ka flow diagram kɔnɔ.

Nin LSAW nɛgɛpiyo dilanyɔrɔ labɛnna mansinw kama minw mako be .belebele-bonya, girinman-kogo tiyojamanaw ni ɲɔgɔn cɛ -piyow ani baara girinmanw kama. Ni JCOE dilan, fila-faan SAW soudure ani dafalen -nɛnɛ nɛnɛ, layidu be se ka labɛn .API 5L lɔgɔ tiyo, pili tiyo walima jɔli tiyo, ka kɛɲɛ n’i ka sugu ye.

Poroze sifa dɔw ye .yɔrɔjan-tulu ni gazi yɛlɛmayɔrɔw, jii bɔyɔrɔbaw, baji daa jasi ani monopile jusigilanw, ani dugukolo kan pila belebelew. Minɛnw n’u labɛncogo be kɛ ka kɛɲɛ n’i ka laɲinita hakɛ ye ani saan kɔnɔ tɔni hakɛ ye, o la i be se ka sɔrɔ ɲɔgɔndan na k’a sɔrɔ i ma wari caaman don setigiya la min ma baara kɛ.

Ɛnsɛniyeri-dilan ɲɛminɛna, minanw lisi dɔrɔn tɛ
An be daminɛ n’i ka fɛɛnw ɲagaminin ye, sariyaw laɲininw (API/ASTM/EN/GB), tɔni hakɛ ani baarakɛyɔrɔ cogoyaw, o kɔ, an be layidu labɛn o lamini na -ka ban ka masinw hakɛ dɔgɔya, ka wari caaman don, wala ka gɛlɛyaw don fɛnw dilanni, sɔgɔli, NDT ani fani donli cɛ.

Fɛɛrɛ min be ɲɔgɔn minɛ ka bɔ tiyo la ka taga a bila fani kan
LSAW, SSAW, ERW, seamless ani 3LPE/FBE coating lines labɛnna i n’a fɔ sisitɛmu kelen min ka setigiya n’a ka minanw be bɛn ɲɔgɔn ma, o la, i be baara kɛ ni feerekɛla kelen ye min be baara kɛ sanni i ka feerekɛla caaman ni baarakɛyɔrɔ caaman labɛn ɲɔgɔn fɛ.

Kɔlɔsili hakiliman ani QA dafalen sɛgɛsɛgɛli min lɔra- kɔnɔ
An be PLC/MES wala SCADA don ɲɔgɔn na o la, paramɛtiri jɔnjɔnw (soudure, expansion, hydrotest, coating) be kɔlɔsi ani ka sɛbɛri kɛ tiyo kelen kelen bɛɛ la, o be alarmuw di aw ma wagati yɛrɛ yɛrɛ la, rapɔɔriw minw be kɛ u yɛrɛ ma ani baara dafanin + QA traceability ka ɲɛsin sannikɛlaw ka sɛgɛsɛgɛri ma.

Poroze daminɛ joona- ani ka poroze farati dɔgɔya
I be layidu sɔrɔ min be se yɔrɔ basiginin na, min be se ka feere joona, min ka tiɲɛni man ca ani kɔrɔbɔli-ani-fili man ca. Walisa k’o kɛ, an be baarakɛcogo labɛncogo, labɛncogo, sigicogo kɔlɔsili, baarakɛcogo ani baarakɛlaw ka degeli don a la, o la, i t’i ka masinw dɔrɔn lo sɔrɔ-i be baarakɛcogo dɔ sɔrɔ min be se ka wari bɔli daminɛ wagati dɔɔni kɔnɔ.

Ɲɛnamaya-sɛgɛsɛgɛli musaka ani yɛlɛmani hakili la
I tɛ layidu dɔrɔn sara bi, i b’a ka baara musaka sara saan 10–15 nataw la. An be baarakɛminan jɔnjɔnw sugandi ni kuran baara, minanw, u ka minanw ani baarakɛwagati farati ye an hakili la, o la, i ka baara musakaw be to ka kɛ ɲɔgɔndan na tɔni kelen kelen bɛɛ la. O layidu fana labɛnna ni yɛlɛmani siraw ye minw gwɛnin lo ka ɲɛsin ɔridinatɛri ma, bonya kuraw ani sɛrɛkilibaw, o la, n’i ka sugu yɛlɛmana, i be se k’i yɛrɛ degera ani ka bonya sanni i ka fɛɛn bɛɛ tigɛ ka daminɛ tugun.

Jaa b’a yira ko JCOE LSAW nɛgɛpiyo dilan cogo dafanin lo, k’a ta pilaki ma ka taga a bila pipi banni na min labɛnnin lo ka fani don:

1. Pilaki labɛnni ani UT sɛgɛsɛgɛli
2. Kɛrɛnkɛrɛnnin mugu ani kɛrɛnkɛrɛnnin ka kɔn-kurukuru
3. J–C–O dilan ani nɔrɔli
4. Kɔnɔna ani kɛnɛma caman-juru SAW soudure
5. Ɛntɛrinɛti kan UT / RT sɛgɛsɛgɛli min be kɛ ka yɔrɔw sɛgɛsɛgɛ
6. -janya bɛɛ nɛnɛ bonya ani tilenninya
7. Hidrostatiki sɛgɛsɛgɛli ani NDT laban
8. A ban ka yɛlɛma, ka sumani kɛ, ka kilo ani ka tagamasiɲɛw kɛ
9. A yɛlɛma ka taga ɲɛgɛn wala 3LPE/FBE fani kan ani ka mara

Nafolotigi kelen kelen bɛɛ ka fɛnw ɲagaminin, boon lɔli ani wari hakɛ tɛ kelen ye, o la an t’a fɔ ko “labɛn kelen be bɛn bɛɛ ma.” LSAW dilanyɔrɔ labɛnnin lo i ka .laɲini hakɛ, saan tɔni hakɛ ani baarakɛyɔrɔ min be yen, o la, i be se ka se sɔrɔ k’a sɔrɔ i ma mansin dɔ lɔ min ka bon ni - ye, min ka gwɛlɛ-ka -boli.

• Seko sugandiliw

A dilancogo sifaw be daminɛ .200 000 t/saan fo ka se t 1 000 000/saan ., ni fɛnw dilanni, sɔgɔli, bonya ani kɔrɔbɔli teliya ye minw be bɛn ɲɔgɔn ma. Ɲɛyirali fɛ, tɛrɛn 300 000/saan lɔgɔ be se ka dilan 2019 kama.8–10 tiyo/lɛrɛ, k’a sɔrɔ 700,000+ t/saan layidu be se ka laɲini .18–22 tiyo/lɛrɛ, ni SAW stasiyɔnw, expanseur ani hydrotester bɛɛ bonya be se ka to ka tagama.

• Labɛncogo yɛlɛmayɛlɛmali – yɔrɔ tilennin, U-cogo walima yɔrɔ minw be ɲɔgɔn kunbɛn

An b’a labɛncogo yɛlɛma ka kɛɲɛ n’i ka boon n’i ka gɛrɛnw ye.
Misaliya la:

1. A kɔnɔtilennin-sira labɛncogo, pilaki UT → mansin gɛrɛfɛla → JCOE pɛrɛn → SAW kɔnɔ → SAW kɛnɛma → nɛnɛbɔlan → jii sɛgɛsɛgɛri → yɛlɛmani bɛɛ be tugu sira kelen kɔ, o ka ɲi ka kɛ baji jan ani dɔgɔman ye.
2. A kɔnɔU- cogoya, JCOE ka pɛrɛsi ni SAW ka soudure be baarakɛyɔrɔ faan kelen na, ani expanseur froid + hydrotester be boli ɲɔgɔn fɛ faan wɛrɛ la; tiyow be tɛmɛ, o la iAw ye dɔ bɔ boon janya la ani kurun tagamayɔrɔ la.
3. Yɔrɔ min na i fana be ni lɔgɔ ye min tɛ gɛrɛntɛ, an be se ka .tagama-yiri min be furi kalaya tugunnimansin min be mɔgɔ sɔgɔyɔrɔ dɔ la min be dan na, o kɔ, i ka baarakɛminanw tilan, NDT ani fani doncogo ni LSAW line ye walisa ka yɔrɔ ani baara musakaw mara.

Hakilina min b’a la, o ka nɔgɔ: aw ka baara kɛ n’aw ka boon kɔrɔw n’aw ka gɛrɛnw ye i n’a fɔ aw be se k’a kɛ cogo min na, ani aw ka minanw labɛn cogo dɔ la .minanw be taga ɲɛfɛsanni ka zig-zag ani ka kurunw bali.

• Ɔridinatɛri hakɛ – mɔgɔ joli lo baara kelen kelen bɛɛ la, u be mun lo kɛra

An be ɔridinatɛri hakɛ labɛn walisa ka bɛn n’i ka baara musakaw n’i ka maracogo ye:

1. A bolola sira wɛrɛa mako be se ka kɛ20–30 baarakɛlaw ka baara wagati kelen kelen bɛɛ latɛmɛ pilaki labɛnni, labɛnni, SAW, bonyalan, jidilan ani banni. Operatɛriw be paramɛtiri caaman sigi bolo la ani u be tiyow yɛlɛma ni sanfɛla gɛrɛnw ye tuma caaman na.
2. A sanfɛ-ɔridinatɛri yɔrɔbe se ka boli ni .10–15 baarakɛlaw ka baara wagati kelen kelen bɛɛ la, sabu station caaman be baara kɛ ni sɛgɛsɛgɛrikɛlanw ye minw be sɛgɛsɛgɛri kɛ u yɛrɛ ma, porogramu minw labɛnna ka bila soudure la, u be jii ladon u yɛrɛ ma, u be baara kɛ ni tiyow yɛlɛma u yɛrɛ ma, u be baara kɛ ni UT ye min be ɛntɛrɛnɛti kan ani u be tagamasiɲɛw kɛ u yɛrɛ ma ani u be baara kɛ ni ekranw ye minw be yɔrɔ dɔ la.

O cogo fila bɛɛ la, fɛɛn nin be bɛn ni API- ye, nka .baara musaka, basigi ani marali nɔgɔyau tɛ kelen ye fewu. An b’i dɛmɛ ka nivo dɔ sugandi i ka .sara wagati ani tile-ka taga -tile baara laka kɔrɔ sɔrɔ.

• Coating donɲɔgɔnna

Ni i be wari don fana .3LPE / 3LPP / FBE nɛgɛdaga walima pɛntiri nɛgɛdaga, an be LSAW ka bɔyɔrɔ ani yɔrɔ min be fani don, o labɛn walisa tiyow ka se ka tagama ni convoyeur ye, ka mobili yɛlɛma wala ka yɛlɛma yɛlɛma sira fɛ ka don yɔrɔ min be pɛrɛn ani ka fani don. O be dɔ bɔ luu kɔnɔ baara tiɲɛni na, ka chariot/crane wagati bɔ ani k’a to i be se ka nɛgɛpipe ni coating boli i n’a fɔ baara kelen min be kɛ tuma bɛɛ.

• Sinuwa jamana - siginin be, a ka surun tiyo mansinw yɛrɛ yɛrɛ la

An siginin be Sinuwa jamana na, diɲɛ kɔnɔ LSAW, SSAW ani ERW mansinbaw fanba be baara kɛ yɔrɔ min na. An be baara kɛ ni sigida ka minanw dilanbagaw ani baarakɛyɔrɔw ye, o la, an be layidu min dilan aw ye, o basiginin lo Sinuwaw ka fɛɛrɛw lo kan minw sɛgɛsɛgɛra ka ɲɛ, baarakɛcogo kunnafoniw ani min be baara kɛ tiɲɛn na butiki kɔnɔ-o tɛ kitabunin dilan cogo dɔrɔn ye.

• Ka se ka fɛɛrɛ kuraw sɔrɔ nka u kɔgɔnin lo

Sinuwaw ka mansinw be baara kɛra ni JCOE mansin kuraw ye, multi-wire SAW sisitɛmu ani dizitali soudure/NDT kɔlɔsili loon o loon. An b'aw dɛmɛ ka minanw ni kɔlɔsili fɛɛrɛw sugandi minw ka fɛɛrɛw yiriwara ani minw sɛgɛsɛgɛra ka ban foro kɔnɔ -tɔni caman na, o la aw kana kɛ "sɛgɛsɛgɛriyɔrɔ" ye furaw kama minw ma sɛgɛsɛgɛ.

• A gwɛnin lo wari nafa la, sɔngɔ dɔgɔman dɔrɔn tɛ

An t’a ɲinina ka kɛ masinw ye minw sɔngɔ ka gwɛlɛ ka tɛmɛ tɔɔw bɛɛ kan papiye kan. Nka, an be CAPEX hakilimanw fara ɲɔgɔn kan ni musaka dogoninw dɔgɔyali ye: labɛncogo ɲuman, baarakɛlaw man ca bɔli kelen kama, fɛn nɔgɔninw ni baara kuraw man ca, QA ni sɛgɛsɛgɛri nɔgɔmanw. I fɛ, o kɔrɔ ye layidu ye min ka sara wagati ye tiɲɛn ye ani tɔni kelen sɔngɔ min be se ka ɲɔgɔn dan i ka sugu laɲinin na.

• Nafolo doncogo jɛlen ani siniɲɛsigi yɛlɛmani sira

Kabi a daminɛ na an be kɔnfiguration suguya caaman yira i la-se, ɔridinatɛri hakɛ, baarakɛlaw, kuran baara-o la i b’a faamu i be min sara ani i be se ka min sɔrɔ. O layidu labɛnna walisa i ka se ka yɛlɛmani don kɔfɛ (automatiki caaman, grade caaman, NDT wɛrɛ wala coating capacity) k’a sɔrɔ i ma boon lɔ tugun ka bɔ zero la, k’i ka wari latanga i n’a fɔ i ka jago be yiriwara cogo min na.

Sɛrɛkiliw

 

CE sɛbɛ

ISO 9001 ka sɛbɛ

API Q1 sɛbɛ

ABS sɛbɛ

AP-5L sɛbɛ

API-5CT ka sɛbɛ

 

LSAW (JCOE) nɛgɛ tiyo dilanyɔrɔ

Fɛɛrɛ jɔnjɔnw (Fɛɛrɛ min labɛnna mɔgɔ kelen kelen bɛɛ ye)

• Formasiyɔn kɛcogo: J-C-O-E be dilananifila-fan caman-jugu Arc Soudure (SAW)
• Fɛɛn suguya: Kogoba-bonya, gɛrɛntɛ-LSAW nɛgɛ tiyoka ɲɛsin tiyow ni jɔli baara ma
• Tuyo bonya hakɛ (OD): "-56" (milimɛtiri 406-1422)
• Tiyo janya: Ka se m 12 ma(janya dɔ wala min tɛ lɔn)
• Sariya minw be taga n’u ye: Api 5L / ISO 3183 / GB/T 9711(poroze-basigilen be sɔrɔ)
• Minɛnw labɛncogo:
• Kɛrɛnkɛrɛnnin mugu & pre-kuru →JCO dilan masin→ sɔgɔli → kɔnɔna na ani kɛnɛma SAW → nɛnɛ bonya → jii sɛgɛsɛgɛli → UT/RT sɛgɛsɛgɛli → tiyo laban sɔgɔli ni tagamasiɲɛ

Tagasogow: LSAW tiyo dilanyɔrɔ, Sinuwa LSAW tiyo dilanyɔrɔ dilanbagaw, feerekɛlaw, izini